From chaos to organized: 500+ SKUs with a custom picking system in 2 weeks
This fast-growing streetwear brand had exploded to over 500 SKUs across multiple product lines. Their warehouse team was spending hours hunting for products because there was no bin location system in place. As order volume scaled, picking errors increased and fulfillment times slowed to a crawl.
We designed a custom bin location system tailored specifically to their warehouse layout and workflow. Rather than implementing a generic system, we analyzed their picking patterns and created a solution that matched how their team actually worked.
Analyzed their current warehouse layout, picking patterns, and team workflow to understand bottlenecks.
Created a bin location system tailored to their space and products, with clear labeling and logical groupings.
Developed picking procedures and trained the warehouse team on the new system.
Rolled out the complete system in 2 weeks without disrupting daily operations.
Days 1-3
Assessment
Days 4-7
Design System
Days 8-10
Training
Days 11-14
Implementation
500+
SKUs Organized
2 Weeks
Implementation Time
Faster
Picking Times
"Our warehouse was complete chaos before Smart Apparel Consulting stepped in. They didn't just throw a generic system at us—they actually took the time to understand how we work and designed something that fit perfectly. Now our team can find any product in seconds, and we're shipping orders faster than ever. Best investment we made this year."
Operations Manager
Awful Lot of Cough Syrup
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